Assemble your VanMoof S6

Welcome to your new VanMoof S6! This comprehensive guide will walk you through the assembly process step by step. Before you begin, make sure you have enough space, a flat surface, and the included VanMoof Toolbox. 

What You'll Need

• Space: A clear, flat area to work
• VanMoof Toolbox (included in the box)
• Friend (optional but recommended)
• Time: Approximately 30-45 minutes

What's in the Box

Your VanMoof S6 comes with everything you need:

The Bike

• VanMoof S6 frame with integrated battery
• Front wheel with motor
• Handlebar (pre-attached to frame)
• Saddle
• Pedals (left and right)

Included Accessories

• VanMoof Toolbox with Allen keys (№6, №5, №3)
• Anti-theft wrench and nut tool
• Anti-theft nuts and washers (x2)
• Motor cable cover with screws (x2)
• Peak Design phone mount with screws (x2)
• S6 Charger
• Wheel reflectors (x2)
• Round reflectors (x2)

Step-by-Step Assembly

Step 1: Unboxing

1. Remove the toolbox from the box and set it aside
2. Gently slide your bike out of the packaging
3. Keep the original box in case you need to return your bike
4. Remove all protective packaging and recycle it
5. Save the cable ties by squeezing the tabs - you can reuse them

💡 Tip: The cable ties can be useful for organizing cables at home!

Step 2: Turn the Handlebar

1. Leave the bike in the front wheel stand (the cardboard support)
2. Gently rotate the handlebar so it forms a 90° angle with the bike frame
3. Align the handlebar threads (A) with the notches of the silver sleeve (B)
4. Tighten the screws using Allen key №5, just enough to hold the handlebar in place

⚠️ Important: Don't fully tighten yet - just secure enough to hold position.

Step 3: Install the Front Wheel

1. Remove the bike from the front wheel stand
2. Place the bike upright on a soft surface to avoid scratches
3. Put the front wheel in the front wheel stand
4. Ensure the motor cable is on the right side and facing down

Installing the Wheel

1. Carefully lift the bike and guide the front fork onto the wheel
2. Remove the plastic insert from the brake caliper pad
3. Align the brake disc with the brake caliper pads
4. Ensure the wheel can spin freely

⚠️ Warning: Don't squeeze the brakes during this step!

Securing the Wheel

1. Place the washer and anti-theft nut on the left side
2. Tighten using the anti-theft wrench
3. Repeat on the right side
4. Check that the wheel is centered and the anti-theft nuts sit properly in the front fork slots

Step 4: Connect the Motor Cable

1. Align the two arrows on the motor cable connectors
2. Plug them together firmly
3. Screw the loose middle part over the red threads until fully tightened
4. Route the cable around the back of the fork, between the fender stay and spokes
5. Push the cable and connector into the fork leg
6. Install the plastic cover over the motor cable notch
7. Secure with two screws using Allen key №3

⚠️ Warning: Don't pull out the wire during installation.

Step 5: Install the Pedals

Identifying Left and Right Pedals

• Right pedal: Marked with 'R', standard thread (clockwise to tighten)
• Left pedal: Marked with 'L', reverse thread (counterclockwise to tighten)

Installation Process

1. Insert the threaded end into the crank arm
2. Turn by hand in the appropriate direction:
   • Right pedal: Clockwise
   • Left pedal: Counterclockwise
3. Tighten both pedals using Allen key №6

💡 Remember: "Righty-tighty" for right pedal, "Lefty-tighty" for left pedal!

Step 6: Inflate the Tires

1. Use a Schrader-compatible tire pump (not included)
2. Inflate to 2.75-4.5 bar / 40-65 PSI
3. Check the tire sidewall for the recommended pressure

Pressure Guide:

• 40 PSI: More comfortable ride
• 65 PSI: Higher battery range

Step 7: Adjust the Saddle

Height Adjustment

1. Remove the rubber cap
2. Loosen the screw using Allen key №5
3. Slide the seat to your preferred height
4. Tighten the screw and replace the rubber cap

Position Adjustment

1. Loosen both screws underneath the saddle
2. Adjust the seat to your preferred position
3. Tighten the screws

Saddle Check:

• Saddle should be at hip height
• At least 2.5cm (1 inch) between your crotch and top tube
• 90° knee angle at top of pedal motion
• Able to touch ground with toes

⚠️ Important: Ensure the indicator line is not visible and don't over-tighten screws.

Step 8: Final Handlebar Adjustment

1. Hold the front wheel between your knees
2. Try to rotate the handlebar
3. If there's movement, use Allen key №5 to tighten the screws more

Optional: Handlebar Risers

If you purchased handlebar risers:

1. Remove the two side screws using Allen key №5
2. Remove the handlebar screw and slide down completely
3. Assemble the risers over the sleeve
4. Choose your height: 10mm, 20mm, or 30mm (combined)
5. Reassemble and tighten

Step 9: Charging Setup

1. Open the rubber cover between the rear stays
2. Gently insert the charging plug into the charging port
3. Always replace the port cover afterward

Charging Information:

• Full battery: ~6.5 hours
• 50% battery: ~2.5 hours
• Charging temperature: 5°C to 30°C (41°F to 86°F)

Battery Care:

• Use only the official VanMoof charger
• Charge indoors in a well-ventilated, dry location
• Keep plug and connector clean and dry
• For long-term storage, maintain above 80% charge

Step 10: Bike Registration & App Setup

1. Download the VanMoof app
2. Enable Bluetooth on your phone
3. Get your bike out of shipping mode:
   • Insert the charger OR
   • Press the Power button under the top tube
4. Scan the QR code from this manual to register your bike
5. Create your personal Unlock Code
6. Customize your bike settings

Final Assembly Checklist

Before your first ride, verify:

• Front wheel correctly positioned and secured
• Front and rear wheel nuts properly tightened
• Handlebar stem properly tightened (2 screws)
• Saddle at correct height with clamp screw tight
• Brakes working when squeezed
• Tires inflated to correct pressure
• Pedals screwed on tightly
• Battery fully charged
• App installed and bike registered
• Personal Unlock Code created

Getting to Know Your S6

Key Features

• Power Button: Press once to turn on/off, hold 15 seconds to reset
• Halo Rings: Left shows battery level, right shows speed
• Power Levels: 0-4 levels of motor assistance
• Kick Lock: Align stripes and kick to lock/enable alarm
• Boost: Hold button for instant acceleration

Apple Find My Integration

Your S6 works with Apple Find My:

1. Ensure bike is unlocked with latest firmware
2. Open Apple Find My app, tap "+" then "Add Other Item"
3. Double press the Power button on your bike
4. Follow on-screen instructions

Attaching the Phone Mount

1. Remove the rubber covers from the handlebar sides
2. Use Allen key №3 to attach the Peak Design mount
3. Secure with included screws
4. Get your compatible Peak Design accessory (scan QR code in manual)

Safety Reminder: Don't use your phone while riding. Turn off notifications before mounting.

Maintenance Tips

• Regular cleaning: Use water and gentle detergent (no pressure washers)
• Chain care: Apply lube through the hole near rear hub
• Brake pads: Check regularly at any bike shop
• App updates: Keep VanMoof app and bike firmware updated
• Weight limit: Maximum 120kg (264.5 lbs) including rider and luggage

Need Help?

If you encounter any issues during assembly:

• Check the VanMoof app for additional guidance
• Contact VanMoof support through the app
• Visit your local VanMoof service center
• Ensure all steps were followed in order

Safety First: If you're unsure about any step, don't hesitate to seek professional help from one of our Service Partners or contact VanMoof support.

🚴‍♂️ Congratulations! Your VanMoof S6 is now ready for your first ride. Enjoy the journey! 🚴‍♂️